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Fusion4 MiniPak

Brand: Honeywell Process Solutions
Honeywell Enraf’s Fusion4 MiniPak combines the world’s most prolific additive control manifold, with the state-of-the-art Fusion4 Single Stream Controller (SSC), designed exclusively to accurately manage chemical injection. The result of decades of chemical injection control experience, the Fusion4 MiniPak is the most technologically advanced additive injector on the market today.

What is It?
The Fusion4 MiniPak additive injection system utilizes the industry standard, MonoBlock metering and control manifold, designed exclusively to accurately manage chemical injection. The heart of the system is Honeywell’s state-of-the-art Fusion4 Single Stream Controller (SSC-A) and proprietary software algorithms (e.g., Transaction Make-Up) resulting from decades of additive injection control experience.
It is the successor to the widely used MiniPak 3000 and BlendPak 3000+ additive injection systems

How Does It Work?
The Fusion4 MiniPak controller uses the target additive volume to determine when to open and close the solenoid in the MonoBlock. Because the SSC knows what the total additive volume should be at any given point in the transaction, and injects material to maintain that volume, this technique is known as Transaction Make‐Up. In Transaction Make‐Up, errors can be corrected throughout the duration of the load or batch, and the controller implicitly knows the overall accuracy of injection. Other advanced features of the Fusion4 MiniPak include 3.5” QVGA full color screen, transaction and calibration audit trail, intuitive Diagnostics Dashboard, ability to fully configure the device in less than 45 seconds via the new Fusion4 LAD (Local Access Device), upgrade of firmware without opening the enclosure, etc.
Features
  • On-Spec Product preventing quality and high dollar value additive give away
  • Weights & Measures (W&M) compliant comprehensive transaction and calibration records needed by the customer and regulatory bodies during audits
Honeywell Enraf’s Fusion4 MiniPak combines the world’s most prolific additive control manifold, with the state-of-the-art Fusion4 Single Stream Controller (SSC), designed exclusively to accurately manage chemical injection. The result of decades of chemical injection control experience, the Fusion4 MiniPak is the most technologically advanced additive injector on the market today.

What is It?
The Fusion4 MiniPak additive injection system utilizes the industry standard, MonoBlock metering and control manifold, designed exclusively to accurately manage chemical injection. The heart of the system is Honeywell’s state-of-the-art Fusion4 Single Stream Controller (SSC-A) and proprietary software algorithms (e.g., Transaction Make-Up) resulting from decades of additive injection control experience.
It is the successor to the widely used MiniPak 3000 and BlendPak 3000+ additive injection systems

How Does It Work?
The Fusion4 MiniPak controller uses the target additive volume to determine when to open and close the solenoid in the MonoBlock. Because the SSC knows what the total additive volume should be at any given point in the transaction, and injects material to maintain that volume, this technique is known as Transaction Make‐Up. In Transaction Make‐Up, errors can be corrected throughout the duration of the load or batch, and the controller implicitly knows the overall accuracy of injection. Other advanced features of the Fusion4 MiniPak include 3.5” QVGA full color screen, transaction and calibration audit trail, intuitive Diagnostics Dashboard, ability to fully configure the device in less than 45 seconds via the new Fusion4 LAD (Local Access Device), upgrade of firmware without opening the enclosure, etc.
Features
  • On-Spec Product preventing quality and high dollar value additive give away
  • Weights & Measures (W&M) compliant comprehensive transaction and calibration records needed by the customer and regulatory bodies during audits

Specifications

Nominal K-Factor

  • Standard Flow 750 p/L
  • Extended Flow 5000 p/USgal

Meter Accuracy

  • 0.50%

Meter Repeatability

  • 0.25%

Max Flow Rate

  • 11 L/min
  • 2.5 USgal/min

Min Flow Rate

  • 0.1 L/min
  • 0.1 USgal/min

Max Pressure

  • 1.6 MPa
  • 400 psi

Max Viscosity

  • 300 cst.

Operating Temperature

  • -20° C to +65° C (SSC -40° C to +65° C)
  • -4° F to +149° F (SSC -40° F to +149° F)

Storage Temperature

  • -40° C to +85° C
  • -40° F to +185° F

Protection Class

  • IP66

Humidity

  • % - 95 % Non-Condensing
  • 5 % - 95 % Non-Condensing

Back-plate

  • 304 Stainless Steel

Enclosure

  • Aluminium, Chromatized (class 3)

Manifold

  • 303 Stainless Steel

Meter Gears

  • 538 Ryton (SS optional)

Solenoid Seals

  • solast Plus®
  • Chemraz®

Cable Entries

  • 4 x M20 & 4 x M25
  • 4 x 1” NPT

Manifold Connections

  • 3/8” NPT

Voltage

  • 88 to 264 Vac

Flow Meter Inputs

  • 1 x 5 kHz dual input, 1 x 5kHz single input

DC Inputs

  • 2 x configurable

AC Inputs

  • 2 x configurable

DC Outputs

  • 2 x configurable

AC Outputs

  • 3 x configurable

Communications

  • 1 x 2-Wire or 4-Wire RS-485

RTD Input

  • 1 x PT100 type, 3 or 4-Wire

Analogue Input

  • 1 x 4-20 mA configurable passive or active

Analogue Output

  • 1 x 4-20 mA configurable passive or active

Protocols

  • Modbus RTU, FlexConn, FMC Smith, Brooks Petrocount

Display

  • 3.5” QVGA color TFT LCD screen

Languages

  • English (US), English (UK), French, German, Spanish, Dutch, Chinese, Japanese, Polish, Italian, Portuguese

Handheld Devices

  • Fusion4 LAD (Local Access Device), Fusion4 IR Controller (Infrared)

Applications

  • Performance enhancing additives
  • Detergent additives
  • Dyes & Markers
  • Lubricity enhancers
  • Cold Flow enhancers
  • Anti-foaming agents
  • Anti-Icing additive
  • NoX reduction additives
  • Anti-Static additives
  • Lead replacement