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Fusion4 MultiPak

Brand: Honeywell Process Solutions
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Fusion4 MultiPak by Honeywell is the most advanced additive controller in the market. It is a It features the greatest I/O density available to offer exceptional functionality and unrivaled stream control. Users benefit from enhanced information, precision and integration capabilities in their multiple stream additive injection applications

The Fusion4 MultiPak station comprises pre-integrated additive injector panels with the Fusion4 MSC-A on a free-standing frame, providing rapid installation and reduced commissioning time.

What is It?
Fusion4 MultiPak combines the industry-standard MonoBlock additive metering and control manifold with the Fusion4 MSC-A (Multi Stream Controller - Additive). The system is designed exclusively to manage chemical injection, and continuously monitors the additive volumes across up to 12 streams, ensuring the additive ratio is correct at every point in each transaction.

Fusion4 MultiPak is the perfect solution for a number of chemical dosing applications, including road loading additives, rail loading additives and aviation refueling operations. Users can choose between ‘Station’ and ‘Modular’ formats:
  • Station comprises pre-integrated additive injector panels with the Fusion4 MSC-A, on a free-standing frame, providing rapid installation and commissioning.
  • Modular arrangement provides the additive injector panels and the MSC-A individually for flexible field installation.
How Does It Work?
Fusion4 MultiPak is an amalgamation of two technologies – Fusion4 MSC-A and Monoblock.

Fusion4 MSC-A is a state-of-the-art control center that monitors all aspects of the injection operation. It continually reviews peripheral system data to pace the injection of additives into the transfer lines. It also monitors alarms, runs calibration sequences, collates, and stores critical transaction and alarm data, and seamlessly disseminates this information to third-party systems via multiple communications and Ethernet ports.

The panel mounted MonoBlock is the world’s most prolific additive injector, with over 100,000 units sold globally. The precision injector assembly features a solid stainless steel block design, housing a mini oval gear meter, solenoid valve, integral check valve, needle valves and inlet strainer, all machined directly into the control block.

What Problems Does it Solve?
Drawing on more than 45 years of additive control experience, Honeywell now offers Fusion4 MultiPak to improve the precision, traceability and security of additive operations. Users benefit from comprehensive monitoring of critical operational parameters, transaction traceability, calibration security, enhanced diagnostic tracking and seamless integration.
Features
  • Additive Supply: Suitable for wherever there is a pressurized additive supply with a typical additive supply pressure of 1 MPa (10 bar/145 psi). A minimum 300 kPa (3 bar / 45 psi) differential between the additive supply pressure and main product flow pressure is required. 
  • Mounting Arrangements: The Fusion4 MultiPak is available in ‘Station’ and ‘Modular’ formats. The Station consists of pre-integrated additive injector panels with the Fusion4 MSC-A, on a free-standing frame, providing rapid installation and commissioning. Modular arrangement provides the additive injector panels and the MSC-A individually, for flexible field installation. Both systems are available with one or two, 6-way injector panels.
  • Expansion Packs (EXP) enable the modular enhancement of MSC-A functionality. Each EXP consists of a hardware and a licensing element, which incrementally scales up the control capability of the MSC-A. Furthermore each EXP can be upgraded in the field.
  • Injector Mounting: MonoBlocks mounted on the rear panel of the Fuison4 MultiPak Station will be inverted. This ensures that all injector inlets and outlets are at the same side of the station, for both sets of injectors. 
  • Standard flow/ low flow/extended flow injectors: Standard and low flow injectors are ATEX/IECEx options. Extended flow injectors are the FM/CSA standard. Based on typical loading flow rates of 2400 L/min or 600 gal/min, standard flow and extended flow injectors accommodate applications between 100 and 3000 ppm with a typical shot size of between 15cc and 200cc. Low flow injectors accommodate applications between 20 and 600 ppm, with a typical shot size of between 3cc and 40cc. 
  • Ryton (polymer) gears fitted as standard, with stainless steel available where Ryton is chemically incompatible. 
  • Blocking Solenoids increase the security of any additive operation by providing a secondary isolation capability to every additive stream. This minimizes the potential for large additive losses due to mechanical failures.
  • Inlet and outlet isolation ball valves are available preinstalled on either side of the MonoBlock, for manual isolation.
  • ‘Quick release’ flushing connections fitted between the isolation ball valves and the block, and allowing the decontamination of the MonoBlock prior to maintenance, are also available. 
  • Field entry plugs: Exd blanking plugs can be supplied to secure all unused cable entries following installation. 
  • Enclosure venting with an optional Breather Drain for use where an installation is subject to fluctuations in temperature that can lead to condensation and moisture build-up.
Fusion4 MultiPak by Honeywell is the most advanced additive controller in the market. It is a It features the greatest I/O density available to offer exceptional functionality and unrivaled stream control. Users benefit from enhanced information, precision and integration capabilities in their multiple stream additive injection applications

The Fusion4 MultiPak station comprises pre-integrated additive injector panels with the Fusion4 MSC-A on a free-standing frame, providing rapid installation and reduced commissioning time.

What is It?
Fusion4 MultiPak combines the industry-standard MonoBlock additive metering and control manifold with the Fusion4 MSC-A (Multi Stream Controller - Additive). The system is designed exclusively to manage chemical injection, and continuously monitors the additive volumes across up to 12 streams, ensuring the additive ratio is correct at every point in each transaction.

Fusion4 MultiPak is the perfect solution for a number of chemical dosing applications, including road loading additives, rail loading additives and aviation refueling operations. Users can choose between ‘Station’ and ‘Modular’ formats:
  • Station comprises pre-integrated additive injector panels with the Fusion4 MSC-A, on a free-standing frame, providing rapid installation and commissioning.
  • Modular arrangement provides the additive injector panels and the MSC-A individually for flexible field installation.
How Does It Work?
Fusion4 MultiPak is an amalgamation of two technologies – Fusion4 MSC-A and Monoblock.

Fusion4 MSC-A is a state-of-the-art control center that monitors all aspects of the injection operation. It continually reviews peripheral system data to pace the injection of additives into the transfer lines. It also monitors alarms, runs calibration sequences, collates, and stores critical transaction and alarm data, and seamlessly disseminates this information to third-party systems via multiple communications and Ethernet ports.

The panel mounted MonoBlock is the world’s most prolific additive injector, with over 100,000 units sold globally. The precision injector assembly features a solid stainless steel block design, housing a mini oval gear meter, solenoid valve, integral check valve, needle valves and inlet strainer, all machined directly into the control block.

What Problems Does it Solve?
Drawing on more than 45 years of additive control experience, Honeywell now offers Fusion4 MultiPak to improve the precision, traceability and security of additive operations. Users benefit from comprehensive monitoring of critical operational parameters, transaction traceability, calibration security, enhanced diagnostic tracking and seamless integration.
Features
  • Additive Supply: Suitable for wherever there is a pressurized additive supply with a typical additive supply pressure of 1 MPa (10 bar/145 psi). A minimum 300 kPa (3 bar / 45 psi) differential between the additive supply pressure and main product flow pressure is required. 
  • Mounting Arrangements: The Fusion4 MultiPak is available in ‘Station’ and ‘Modular’ formats. The Station consists of pre-integrated additive injector panels with the Fusion4 MSC-A, on a free-standing frame, providing rapid installation and commissioning. Modular arrangement provides the additive injector panels and the MSC-A individually, for flexible field installation. Both systems are available with one or two, 6-way injector panels.
  • Expansion Packs (EXP) enable the modular enhancement of MSC-A functionality. Each EXP consists of a hardware and a licensing element, which incrementally scales up the control capability of the MSC-A. Furthermore each EXP can be upgraded in the field.
  • Injector Mounting: MonoBlocks mounted on the rear panel of the Fuison4 MultiPak Station will be inverted. This ensures that all injector inlets and outlets are at the same side of the station, for both sets of injectors. 
  • Standard flow/ low flow/extended flow injectors: Standard and low flow injectors are ATEX/IECEx options. Extended flow injectors are the FM/CSA standard. Based on typical loading flow rates of 2400 L/min or 600 gal/min, standard flow and extended flow injectors accommodate applications between 100 and 3000 ppm with a typical shot size of between 15cc and 200cc. Low flow injectors accommodate applications between 20 and 600 ppm, with a typical shot size of between 3cc and 40cc. 
  • Ryton (polymer) gears fitted as standard, with stainless steel available where Ryton is chemically incompatible. 
  • Blocking Solenoids increase the security of any additive operation by providing a secondary isolation capability to every additive stream. This minimizes the potential for large additive losses due to mechanical failures.
  • Inlet and outlet isolation ball valves are available preinstalled on either side of the MonoBlock, for manual isolation.
  • ‘Quick release’ flushing connections fitted between the isolation ball valves and the block, and allowing the decontamination of the MonoBlock prior to maintenance, are also available. 
  • Field entry plugs: Exd blanking plugs can be supplied to secure all unused cable entries following installation. 
  • Enclosure venting with an optional Breather Drain for use where an installation is subject to fluctuations in temperature that can lead to condensation and moisture build-up.
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Specifications

Brand

Nominal K-Factor

  • Standard Flow 760 p/L Low Flow 1460 p/L
  • Extended Flow 5000 p/USga

Meter Accuracy

  • 0.50%

Meter Repeatability

  • 0.25%

Max Flow Rate

  • 11 L/min
  • 2.5 USgal/min

Min Flow Rate

  • 0.1 L/min
  • 0.1 USgal/min

Max Pressure

  • 1.6 MPa
  • 400 psi

Max Viscosity

  • 300 cst.

Operating Temperature

  • -20° C to +65° C (SSC -40° C to +65° C)
  • -4° F to +149° F (SSC -40° F to +149° F)

Storage Temperature

  • -40° C to +85° C
  • -40° F to +185° F

Protection Class

  • IP66

Humidity

  • 5 % - 95 % Non-Condensing

Frame

  • Galvanised Steel

Back-plate

  • 304 Stainless Steel
  • Aluminum

Enclosure

  • Aluminium, Anodised

Manifold

  • 303 Stainless Stee

Meter Gears

  • 538 Ryton (SS optional)

Solenoid Seals

  • Isolast Plus® (J9515) (PTFE optional)
  • Chemraz® (PTFE optional)

Cable entries

  • 6xM40, 6xM32, 2xM20
  • 4x 1-1/4” NPT, 4x 1” NPT

Manifold Connections

  • 3/8” NPT

Isolation Valves (optional)

  • 1/2” NPT

Voltage

  • 88 to 264 Vac 50/60 Hz

Flow meter Inputs

  • 12 x 5 kHz dual input

DC Inputs (max)

  • 60

AC Inputs (max)

  • 12

DC Outputs (max)

  • 4

DC/AC-EMR Outputs (max)

  • 40

AC-SSR Outputs (max)

  • 40

Analogue Inputs (max)

  • 14

Analogue Outputs (max)

  • 6

RTD’s (max)

  • 6

RS 485 Comms Ports (max)

  • 7

Ethernet Ports

  • 3

Serial interfaces

  • RS-485, FlexConn, Modbus RTU, Modbus Legacy, Slip+, FMC Smith

Ethernet Protocols

  • FlexConn TCP/IP, Modbus TCP/IP

Display

  • 8” WVGA colour TFT LCD screen

Languages

  • English (US), English (UK), French, German, Spanish, Dutch, Chinese, Japanese, Polish, Italian, Portuguese

Handheld Devices

  • Fusion4 LAD (Local Access Device), Fusion4 IR Controller (Infra Red)
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Applications

  • Road Loading
  • Rail Loading
  • Aviation Refueling
  • Storage Transfers
  • Marine Bunkering
  • Pipeline Transfers
  • Transport Bunkering
  • Mining Reagent Dosing
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